Full-round fillet weld welding
Promote the omnipresent presence of intelligent robots.
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Address: 4th Floor, Building B, No. 2, No. 118 Hangtian Road, New Economy Industrial Park, Chenghua District, Chengdu
Production Base: Building 3, No. 2, Section 1 of Guangzhou Road, Deyang National High-Tech Industrial Development Zone, Sichuan Province
Collaborative Welding Robot Cell
Equipped with an automated control system, the robot offers simple operation and can complete programming and arc welding in as little as 30 seconds. It autonomously executes tasks according to pre-set welding paths and parameters. By using manual drag-and-teach programming to define welding positions, the robot quickly records these locations and automatically plans the corresponding welding trajectories. This solution reduces welders’ physical workload, accelerates production speed, enhances work quality, and lowers labor costs and associated risks.
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product details
Equipment Composition
Key Features
- Autonomy
Equipped with an advanced automated control system, the robot features simple operation and can complete programming and arc welding in as little as 30 seconds. It autonomously executes tasks according to pre-set welding paths and parameters. By using manual drag-and-teach programming to define welding positions, the robot quickly records these locations and automatically plans the welding trajectory. This solution reduces welders’ physical workload, accelerates production speed, enhances work quality, and lowers labor costs and risks. - Functional
The welding functions include straight-line welding, arc welding, interrupted welding, multi-layer and multi-pass welding, and external axis synchronization. The welding software features an intuitive user interface that provides visual displays of welding parameters, workpiece information, and operation options; it also includes a process library of welding parameters that can be flexibly configured and retrieved. Operators can intuitively and easily monitor and control the robot’s movements and the welding process through the software interface. - Portability
The product is compactly designed and can be manually moved. The robot features a miniaturized, lightweight design, allowing a single operator to easily carry robots with a payload of 5 kg or less. The mobile cart highly integrates the welding machine and the robot, enabling the entire system to be moved or securely fixed in place, thus facilitating access to various workstations. - Strong scene adaptability
It can be used across a wide range of industries, including automotive manufacturing, aerospace, structural steel construction, shipbuilding, bridge engineering, and construction machinery manufacturing. Not only is it suitable for welding high-volume production runs, but it also enables rapid adaptation to the welding of diverse, low-volume structural components.
Product Series
Robotic payloads are mainly 5 kg and 10 kg.
No separate notification will be provided for the latest configuration or exterior updates; please contact the company before purchasing.
Wingspan: 922 mm
| Robot body | 1. Six-axis collaborative robot; 2. Load: 5 kg; 3. Robotic repeat positioning accuracy (mm): ±0.02 mm; 4. Maximum working range: 992 mm 5. Magnetic attachment for secure positioning; can be detached from the mobile cart. |
| Robot controller | |
| Human-Computer Interaction System | Standard wired; wireless optional. |
| Welding Process Software | 1. All-Chinese interface 2. Independent Development 3. Enrich the welding procedure package 4. Simple operation |
| Welding power supply | 350A/500A optional; standard configuration is air cooling, with water cooling available as an option. |
| External wire feeder | |
| Portable mobile cart (optional) | External dimensions: 1200 × 700 × 1000 mm Style A: Simple Style Mobile and lightweight Clear at a glance Style B: Fully Enclosed Stylish appearance Comprehensive Protection |
Wingspan: 1400 mm / 1900 mm
| Robot body | 1. Six-axis collaborative robot; 2. Load: 10 kg; 3. Robotic repeat positioning accuracy (mm): ±0.05 mm; 4. Maximum working range: 1400 mm |
| Robot controller | |
| Human-Computer Interaction System | Standard wired; wireless optional. |
| Welding Process Software | 1. All-Chinese interface 2. Independent Development 3. Enrich the welding procedure package 4. Simple operation |
| Welding power supply | 350A/500A optional; standard configuration is air cooling, with water cooling available as an option. |
| External wire feeder | |
| Portable mobile cart (optional) | External dimensions: 1200 × 700 × 1000 mm Style A: Simple Style Mobile and lightweight Clear at a glance Style B: Fully Enclosed Stylish appearance Comprehensive Protection |
Control software
No programming required for teach-in; the software works in conjunction with the teach-in button to simplify the process to the greatest extent.
All teaching operations can be performed via three buttons, thanks to the intelligent software design.
- Button 1 (Enable):
Zero Short press to toggle between drag and auto
Zero Double-click to switch between spot laser and manual teach-in. - Button 2 (Arc Initiation):
Zero Short press to record the starting point
Zero Short press to record the midpoint (automatically determines the point type).
Zero Long-press to start welding - Button 3 (Arc Termination):
Zero Short press to record the endpoint
Zero Short press to return to the recording point (automatic point type detection)
Zero Long-press to clear the teach path.
A logically clear UI interface
A comprehensive welding process library with rapid configuration capabilities.
The welding process is comprehensive, featuring seven types of weld oscillation, adjustable oscillation dwell times, configurable intermittent welding parameters, multi-layer and multi-pass support with individual offset settings for each pass, and the ability to independently configure process parameters for each pass.
A process library can be preconfigured to enable users to quickly import processes.
Multi-layer, multi-pass welding function
Powerful multi-layer, multi-pass programming capabilities, with two multi-layer, multi-pass teach-in modes, supporting complex multi-layer, multi-pass trajectories that seamlessly connect straight lines and circular arcs. The system also supports comprehensive, all-around parameter adjustment for each layer and pass, allowing independent configuration of offset, angle, and process parameters for every individual pass.
Professional Welding Process Control
Including real-time adjustment of current and voltage, as well as pausing and resuming the welding process.
Equipment Configuration Options
1. Standard robot configuration (default configuration: FAO robot series)
| Configuration | Key Parameter Differences | Explanation |
|---|---|---|
| FR3WMS, payload 3 kg, arm reach 622 mm, robot body weight 10.5 kg | End rotation angle: ±360° | Small space |
| FR5, payload 5 kg, arm span 922 mm, robot body weight 22 kg | End-effector rotation angle: ±175° | Standard configuration |
| FR5P, payload 5 kg, arm reach 922 mm, robot body weight 23 kg | End rotation angle: ±360° | For full-circle welding, it is recommended to select |
| FR10, payload 10 kg, arm reach 1400 mm, robot body weight 40 kg | End-effector rotation angle: ±175° | Standard configuration |
| FR10P, payload 10 kg, arm reach 1400 mm, robot body weight 40 kg | End rotation angle: ±360° | For full-circle welding, it is recommended to select |
| FR5WML, 5 kg payload, 1900 mm arm reach, 45 kg robot body weight | End rotation angle: ±360° | Large arm span |
Select the appropriate robot model and welding machine based on your requirements.
| 1 | Robot body | FR3WMS, payload 3 kg, arm reach 622 mm, robot body weight 10.5 kg | One must be chosen. | End-effector rotation angle: ±360° |
| FR3WML, payload 3 kg, arm span 922 mm, robot body weight 11 kg | End-effector rotation angle: ±360° | |||
| FR5, payload 5 kg, arm reach 922 mm, robot body weight 22 kg | End-effector rotation angle: ±175° | |||
| FR10, payload 10 kg, arm span 1400 mm, robot body weight 40 kg | End-effector rotation angle: ±175° | |||
| 2 | Welding machine module | ①-1 Welding machine + wire feeder + wire harness and other installation components | Optional | McMitt, welding machine assembly (DEX2 500MPR, 2-meter combination cable) |
| ①-2 Welding machine + wire feeder + wire harness and other installation components | Optional | Wiltec NB500PR, high-speed pulse, | ||
| ② 20-meter extension cable from the welding machine to the wire feeder | Optional Association ①-1/2 (Welding Machine) | 20-meter welding unit assembly line | ||
| 3 | Chilled Water Tank | 6L, compressor cooling | Required | 6L, compressor cooling |
| 4 | Welding Handle Module | Welding Handle + Mounting Components | Optional | Four-hole welding handle |
| 5 | Handheld PAD | 10.1-inch Rugged Tri-Proof Tablet | Required | 800*1280/8G+128GB, includes charger and charging dock, wrist strap |
| 6 | Collaborative Intelligent Welding System | SmartWelding offers a comprehensive library of welding process packages, supporting oscillating, multi-layer, and multi-pass welding processes, with rapid programming capabilities. | Required | Free iterative upgrades |
| 7 | Magnetic Base Module | Magnet + Mounting Components | Available for 5 kg and under | Includes one base + 3 sets of manual strong magnetic magnets |
| 8 | Welding Cart | Welding cart (compatible with welders equipped with or without water tanks and featuring a secure bottle-locking design) + mounting components | Optional | Magnetic Suction Welding Cart – Cart – V1.1 |
| 9 | Control Box Module | Installation components including control box, router, low-voltage electrical appliances, heavy-duty aviation connectors, and wire harnesses | Required | Magnetic Attraction Welding Cart – Electrical Control Box Assembly – V1.2 |
| 10 | Welding Gun Module | Optional European/Japanese style | Required | 550A Telma collaborative robot-specific welding gun, with a cable length of 4 meters and a gun neck length of L = 240 mm. |
| 11 | Extension of the power cable for the vehicle owner’s power supply | Standard configuration includes 10 meters; extensions are billed at 5-meter increments. | Optional | Three-phase four-wire, |
| 12 | Heavy-duty extension cord | Standard length: 11 meters | Optional | Only a 11-meter standard-length extension cord is available. |
2. FAO Robot + Vision Kit
Intelligent Welding Workstation: One-Click Start for a New Era of Convenient Welding
FAO’s digital welding process packages support a wide range of welding processes, fully meeting the welding requirements of diverse application scenarios. FAO’s independently developed programming-free automated welding platform enables automatic weld-seam positioning and pre-emptive simulation rehearsals, allowing for timely identification of issues and effective risk mitigation. During the welding process, real-time compensation for weld-seam deviations is implemented, thereby ensuring consistent and precise welding operations.
Welding Kit Composition
| Name of Supporting Product | Performance Parameters |
|---|---|
1. Welding machine (with water tank): Ehave2CM500M 2. Welding Handle: SMARTTOOL V2.1 | Dimensions: 1449*750*1098 mm Magnetic attachment for easy repositioning. Magnetic base dimensions: 382 × 331 × 121 mm The equipment is mounted on a cart and can move along with it. The wire feeder can rotate 360°, be removed from the cart, and placed anywhere. |
Visual Software Section
| Name of Supporting Product | Performance Parameters |
|---|---|
| 1. Camera: AL-M PND0700GB4 2. IPC industrial control computer 3. IPC diagram + graphics card: RTX A2000 4. Vision Software | Working distance: 350–800 mm Remote field of view: 630 mm × 450 mm at 800 mm Resolution: 1440*1080 Z-axis repeat accuracy: 0.08 mm at 500 mm |
3. Optional Robot (JAKA)
Note: The welding operation interface will differ from that of FAW. Please communicate and confirm if you have any special requirements.
| CR5A | CR10A | |
|---|---|---|
| Weight | 25kg | 40kg |
| Load | 5 kg | 10kg |
| Working radius | 900 mm | 1,300 mm |
| Maximum arm span | 1,096 mm | 1,525 mm |
| Repeatability | ±0.02 mm | ±0.03 mm |
| Maximum working speed | 2m/s | 2m/s |
weld Receive Work Art Merit can | Sideweld |
| Arcing Retry | |
| Arc interruption and re-ignition | |
| Contact-based positioning | |
| Multi-Station Appointment | |
| Laser Positioning | |
| Laser tracking | |
| Multi-layer, multi-pass welding | |
| Arc Tracking | |
| Interrupted welding | |
| Enrich the welding parameter database | |
| Laser welding |
4. Robot Optional Configuration (Jiuchuan)
EaSy Series Industrial Collaborative Welding Robots: Fast speed, high precision, highly compact design, flexible installation, and human–robot collaboration; rated payload of 7 kg, working radius of 1,077 mm, tool-end velocity up to 3,000 mm/s, and absolute positioning accuracy of ±0.5 mm; certified to CR, CE, SEMI S2, and NRTL standards.
| Robotic Arm Parameters | XC0907-A/XC0907-AW | |
| Maximum Armspan | 1077mm | |
| Payload | 7kg | |
| Repeat Positioning Accuracy | ±0.02 mm | |
| Tool Max Speed | 3000mm/s | |
| Control Bus/Frequency | EtherCAT/1KHz | |
| Rated power | 260W | |
| Operating ambient temperature range Temp | -5~55℃ | |
| Operating environment humidity: 5% to 90% RH, non-condensing | 5%~90% RH, non-condensing | |
| Installation mode: Arbitrary angle | Arbitrary angle installation | |
| Protection Degree | IP65 | |
| Weight | 21kg | |
| Noise Noise level | ≤60dB | |
| Working port Tool Port | 1/O port I/O Port | 1 channel 24V/1A power supply; 2 channels DI; 2 channels DO; 2 channels AI |
| COM port COM Port | One 24V/1A power supply; one RS485 port; one EtherCAT port. | |
Master Series Industrial Collaborative Welding Robots: Fast speed, high precision, highly compact design, flexible installation—offering a cost-effective alternative to industrial welding robots. Rated payload: 15 kg; working radius: 1,464.3 mm; tool-end speed up to 3,000 mm/s; absolute positioning accuracy of ±0.5 mm; IP65 protection rating, making it ideally suited for operation in harsh environments. Certified to CR, CE, SEMIS2, and NRTL standards.
| Robotic Arm Parameters | XC1415-A/XC1415-AW | |
| Maximum Armspan | 1464.3mm | |
| Payload | 15kg | |
| Repeat Positioning Accuracy | ±0.03 mm | |
| Tool Max Speed | 3000mm/s | |
| Control Bus/Frequency | EtherCAT/1KHz | |
| Rated power | 550W | |
| Operating ambient temperature range Temp | -5~55℃ | |
| Operating environment humidity: 5% to 90% RH, non-condensing | 5%~90% RH, non-condensing | |
| Installation mode: Arbitrary angle | Arbitrary angle installation | |
| Protection Degree | IP65 | |
| Weight | 36kg | |
| Noise Noise level | ≤60dB | |
| Working port Tool Port | 1/O port I/O Port | 1 channel 24V/1A power supply; 2 channels DI; 2 channels DO; 2 channels AI |
| COM port COM Port | One 24V/1A power supply; one RS485 port; one EtherCAT port. | |
Note: Several other boom-length models are available; the welding control interface will differ from that of FAW. Please communicate and confirm if you have any special requirements.
5. Optional Robot (Locus Robotics)
Note: Please communicate and confirm if you have any special requirements!
Actual Welding Case
Groove multi-layer, multi-pass filling
Groove multi-layer, multi-pass surfacing
Straight-line, multi-layer, multi-pass
Vertical Up Welding
Wear-resistant layer surfacing
Corner weld
Continuous fillet weld at internal corner
Arc-shaped multi-layer, multi-pass
Keywords:
Collaborative Welding Robot Cell
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