Intelligent Welding Workstation for Crane Main Girders


Client Organization: Taiyuan Heavy Industry Group

 

Project Background and Challenges

  • A wide variety of products with cumbersome changeovers;
  • The weld joint has a complex structure, making the welding process relatively challenging.

 

Project Content

  • Easily handles large-format boards of various specifications on-site and can quickly adapt to new specifications;
  • 3D smart cameras and proprietary algorithms enable the extraction of product-structure point-cloud data and weld-bead analysis, eliminating the need for robot teach-pendant programming and allowing intelligent welding-path planning, thereby significantly improving welding-programming efficiency.
  • Intelligent welding software can automatically adjust the robot’s pose during operation, thereby enabling real-time adjustment of the welding posture to match the weld seam trajectory and ensuring that the weld meets process requirements.
  • Case File: Intelligent, Test-Free Teaching Robotic Welding System for Major Structural Panels

 

Project Implementation Status

  • This project’s welding robot station has achieved mass production.

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